How we make furniture
Our furniture is not just created, it is a summary of functionality and design.
See how ...
What materials do we use?
Wood is a noble natural material that needs to be treated responsibly and ecologically. That is why we pay attention to the selection of high-quality materials and precise processing so that the furniture will last and bring joy for generations. Each solid wood product is an original, which brings a calming atmosphere to the interior with its natural pattern and aroma.
Drying of the material
In order to guarantee the quality of the furniture produced, we purchase raw materials from reputable suppliers. OAK and BEECH woody plants comes from from Czech and Slovak forests. ZIRBE wood is harvested in the Austrian Alps at an altitude of over 1600 m.
In order to guarantee dimensional stability, it is very important to dry solid wood well.
A year in the fresh air
Natural drying in the outdoor warehouse helps to eliminate unwanted stresses in the wood. Within 1 year in fresh air we obtain the required moisture content of the material 20-23 %.
Drying in the dryer
But in the air alone it is not enough. We dry the wood edges in an oven to a humidity of 8-9 %, which is a basic condition for the production of solid wood furniture.
And we're going to the saw!
We will take the dried wood edges to the cutting room and we can start working!
On quality
we care
We examine each edge of the wood, select the best pieces, and then cut out wood defects such as unwanted knots, sapwood, or cracks.
You may be surprised, but for your furniture we can use only 30-35 % of the original amount of input material . We burn the rest ecologically and heat our production hall, or we sell excess and unusable pieces as fuel. We also produce decorative split panels from the rest.
Gluing
jointing joints
We cut the battens on special saws, carefully re-cut them and glue them together on a large press. This creates the so-called jointing , the basic material for further processing. Thanks to the fact that we make the jointing by hand, we can guarantee that the cut battens match each other as closely as possible, even in terms of color.
Modern technology
After planing and gluing, the massive parts (friezes) and joints continue to the calibration grinder. Calibration to the exact thickness is an absolutely necessary prerequisite for further flawless structural machining on modern CNC machines, on which the furniture parts are shaped and drilled. This is followed by final grinding on a wide-belt grinder.
Hand sanding &
pickling, oiling
Where a wide belt cannot reach, the skillful and sensitive hands of our sanders step in. By precisely sanding all sharp edges, curves and depressions, the natural beauty of solid wood stands out in all the details, which underlines our slogan that " touching or looking at our furniture does not hurt ".
The next step is the surface treatment of the wood. We treat the surface of our furniture with ecological colorless varnish or natural "natur" oil . Oil impregnation continues the traditions of the old masters. The customer can choose from various shades of staining or oils according to our basic sample. The shades can also be adapted to the individual requirements of the customer.
Construction
In order for orders to be shipped flawlessly, furniture components must be in the right place, at the right time, and in perfect quality. The place where this happens is the assembly hall.
After the furniture is assembled, each piece undergoes an exit quality check. We pack the furniture in sturdy five-layer cartons or in bubble wrap and stretch film.
The wrapped package is provided with a label with the product name and is ready to be delivered to its customer.
Transport and assembly at customers' premises
Our most favorite phase is, of course, delivering furniture to our customers. We have our own cars and our own assemblers who will deliver, assemble and clean up after the furniture . Enjoy the comfort of your home with new solid wood furniture or orthopedic mattresses and leave the worries to us.
And who is behind it all?
Made
In Czechia
In 2017, we celebrated the 120th anniversary of the company's founding. As part of this, Stream television visited us with the program Vyrobeno v Česku .
Watch our story too.
Are you interested in what it looks like here?
Come see. We will be happy to show you our company and production.
