How we make furniture
Our furniture is not just created, it is a summary of functionality and design.
See how ...
What materials do we use?
We carefully select wood from Czech and Slovak forests. We make furniture from it that will serve you for generations.
Wood is a noble natural material that needs to be approached responsibly and ecologically. That's why we pay attention to the selection of quality material and precise workmanship so that the furniture lasts and makes you happy for generations. Each solid wood product is an original, which with its natural drawing and scent brings a soothing atmosphere to the interior.
Drying of the material
In order to guarantee the quality of the furniture produced, we purchase raw materials from reputable suppliers. OAK and BEECH woody plants comes from from Czech and Slovak forests. ZIRBE wood is harvested in the Austrian Alps at an altitude of over 1600 m.
In order to guarantee dimensional stability, it is very important to dry solid wood well.
A year in the fresh air
Natural drying in the outdoor warehouse helps to eliminate unwanted stresses in the wood. Within 1 year in fresh air we obtain the required moisture content of the material 20-23 %.
Drying in the dryer
But in the air alone it is not enough. We dry the wood edges in an oven to a humidity of 8-9 %, which is a basic condition for the production of solid wood furniture.
And we're going to the saw!
We will take the dried wood edges to the cutting room and we can start working!
On quality
we care
We discuss each edge of the wood, select the best pieces and then solve wood defects such as unwanted knots, white or cracks.
You may be surprised, but we can use it for your furniture only 30-35 % from the original amount of input material. We burn the rest ecologically and thus heat our production hall, or we sell excess and unusable pieces as fuel. We also produce from leftovers decorative chipped panels.
Bonding
joints
We cut the slats on special saws, which we carefully re-examine and glue with high-quality non-toxic glue on a large press. This will give us so-called grout, ie the basic material for further processing. Thanks to the fact that we produce the joint by hand, we can guarantee that the carved slats fit together as well as possible in color.
Modern technology
After planing and gluing, the massive parts (friezes) and joints for the calibration grinder continue. Calibration to the exact thickness is an absolutely necessary prerequisite for further flawless structural machining on modern CNC machines, on which furniture parts are milled and drilled in shape. This is followed by final grinding on a wide-belt grinder.
Hand Grinding &
pickling, oiling
Where the wide belt does not reach, the skilful and sensitive hands of our grinders enter. The natural beauty of solid wood stands out in every detail by precisely sharpening all sharp edges, arches and depressions, which underlines our slogan that “the touch or the sight of our furniture does not hurt“.
The next step is the surface treatment of the wood. We modify the surface of our furniture ecological colorless varnish or natural "natur" oil. Oil impregnation continues the tradition of the old masters. The customer can choose from different shades of pickling or oils according to our basic swatch. Shades can also be adapted to individual customer requirements.
Assembly
In order for orders to be shipped flawlessly, the furniture parts must be in the right place, at the right time and in perfect quality. The place where this happens is the assembly hall.
After assembling the furniture, an output quality control is performed on each piece. We pack the furniture in solid five-layer cartons or in bubble and stretch foil.
The packaged package has a sticker with the name of the product and is ready to look forward to its customer.
And who is behind it all?
Made
in the Czech Republic
In 2017, we celebrated 120 years anniversary since the founding of the company. As part of this, Stream TV visited us with a show Made in the Czech Republic.
See our story too.
Are you interested in what it looks like here?
Come see. We will be happy to show you our company and production.
